Basic Info.
After-sales Service
Video Technical Support, Online Support
Product
Scrap Tyre Pyrolysis Oil Recycling Machine
Raw Materials
Waste Tyre, Plastic, Rubber
Output
45% Fuel Oil, 30% Carbon Black, 10% Steel Wire, 10
Reactor Material
Q245r /Q345r Steel Boiler Plate
Land Area
250-300 Square Meters(L*W*H= 25-30m*10m*6m)
Processing Time and Power
10-24 Hours. Averagely 20kw/H
Usage
Waste Rubber Tire Recycling Machinery
Processing Time
Loading 2 Hours, Processing 8 Hours, Discharge Car
Transport Package
Export Standard Package
Specification
2200*6000mm 10ton/day
Product Description
OTR Rubber Waste Tyre Recycling Pyrolysis Plant For Fuel Oil, Carbon Black, SteelWaste tyre pyrolysis plant can turn waste tyre, waste plastic to fuel oil with latest pyrolysis technology. Pyrolysis is the thermal decomposition of materials in the absence of oxygen. In the case of the pyrolysis of rubber tyres, the rubber degrades under high temperatures and long-chain hydrocarbons in rubber are broken down into compounds with shorter carbon chains in the reactor, yielding oil, gas and carbon black.
Scrap Tyre Pyrolysis To Fuel Oil Machine
Capacity:5ton,10ton,20TPD,30TPD,50TPD
Reactor Material:Q345R, Alloy Steel, Stainless Steel
Reactor Thickness:16mm, 18mm
Total Weight:30-40 tons (Varies by Design and Capacity)
Working Power:15-60KW(Varies by Design and Capacity)
Labor Qty Require:2-4 Persons for per set machine, more machine, fewer labors
Raw Materials
1. Waste tires: used motor tires, bicycle tires, car tires, OTR tires
2. Waste plastic: used cable skin, waste sole, used PE/PC/PP/PSABSPVC/PET, unclassified rubbers, industrial/household/medical
garbage;
3. Oil sludge: the ground sludge, tank bottom sludge, the oily sludge, etc;
4. Aluminium-plastic solid waste: Waste aluminum foil, aluminum composite panels, aluminum composite materials, used car parts
aluminum waste, etc.
The Final Products After Pyrolysis
| | | |
| | | * Sell directly. * Further refining to get standard diesel and gasoline * Use as fuel for heating pyrolysis machine or distillation machine. |
| | | * Sell directly. * Further Refine carbon via carbon black refining machine. * Make pellet via carbon pellet maker. |
| | | * Sell directly. * Make steel bloom by hydraulic press-packing. |
| | | * Recycle as fuel through gas burner system(we supply gas burner for free). * Extra gas also can be storage as fuel for other heating. |
Waste Tire Recycling Process
Working Process of scrap tire pyrolysis plant
1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank.
3. The exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. Smoke produced by processing the tyres can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil,the temperature will be low, at this time, carbon black will be discharged automatically.
Product Name | Waste Tyre Pyrolysis Machine |
Capacity | 5TPD, 6TPD, 8TPD, 10TPD, 12TPD, 15TPD |
Reactor Material | Q245R, Alloy Steel |
Reactor Thickness | 14mm, 16mm |
Total Weight | 30-40 tons (Varies by Design and Capacity) |
Working Power | 15-30KW(Varies by Design and Capacity) |
Labor Qty Require | 2-4 Persons for per set machine, more machine, fewer labors |
Processing Time | Feeding 2 Hours, Processing 8-9 hours, Carbon Black and Steel Wire Discharging 1.5 hours. (Take 12TPD capacity as example) |
Application Material | Waste Tyre, Waste Rubber, Waste Plastic, Waste Oil Sludge, Waste Aluminum Foil, Waste Cable, Waste Leather, Waste Acrylic(PMMA),etc... |
Heating Fuel | Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc... |
Auto-feeder(optional device)
1. 50 ton hydraulic pressure help feeding more raw materials.
2. The diameter is 1.4m. It can feed all kinds of raw materials, including plastic, packages of plastic, truck tire, car tire, or tire pieces after cutting.
3. Save labor, save time.
4. After finishing production it can feed raw material instead of waiting the main furnace to be cooled.
Oil separator
1. Water from raw material will be separated here.
2. Water sealing design prevent tempering. Ensure saftety.
3. Heavy oil will be collected here.
Cooling system
1. Coil pipe cooling system
there are 24pc 159 pipes lied in the water pond,each pipe 6 meters long, oil gas can be cooled in larger area and longer time,thus get higher oil yield
2. Vertical condensers
we supply 4 condensers, each has 44 pipes inside the condenser. Saves space and looks more neat and beautiful.
Anti-back fire device
1. Little residual gas can not be cooled. It will recycle these gas to furnace burned to heat the main furnace .
2. Water sealing disign will prevent tempering. Ensure safety.
Double dust removal device
1. Dispose of flue gas caused by heating main furnace using coal, wood, oil or natual gas.
2. Environment protection.
Application
From scrap tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, catbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
About installation
We will send you one engineer for installation and training of your works.
About Guarantee & after service
All the various series of the equipment we sell enjoy perfect after -sale service :
1. We will send engineers to help you with the installation of the machine and the training of your workers until everything runs smoothly.
2. We guarantee the complete machine one year since installation. If during the first year, there is any problem caused by the machine quality, we take responsibility.
3. We guarantee the reactor life more than 6 years, other parts no need change expect the vulnerable parts .
4. We provide the whole life machine maintenance. we will try our best to solve the customers' extra worries.
Address:
No. 49, East Jinshui Road, Zhengzhou, Henan, China
Business Type:
Trading Company
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9000, ISO 14001, IATF16949
Company Introduction:
Henan Jinzhen Industry Co., Ltd. is professional waste tyre recycling machine and steam boiler supplier in China, who is specializing in the research of waste tyre oil pyrolysis plant, scrap tire to oil pyrolysis machine, waste plastic pyrolysis plant, rubber pyrolysis machine, waste oil distillation machine, pyrolysis oil distillation plant, used oil to diesel machine, waste oil to diesel machine, steam boiler, thermal oil boiler. It will make waste rubber, waste plastics and waste oil as raw materials to produce fuel oil and diesel.
Our company was established in 2019, and our factory have many years of history in the machinery industry. Located near Qingdao port, we enjoy convenient water, land transportation. The factory is located in Weibin District, Xinxiang City, Henan Province, China. Factory covers 12, 000 square meters. It has a comprehensive strength of product development, manufacturing and sales.
Jinzhen Machinery employs more than 125 workers; Through the efforts of our entire staff, we have become a B machinery manufacturer. We have continuously tried to improve product quality, introducing German and Japanese technology. Moreover, we use top-of-the-line German ultra wear-resistant paint, giving our company good technical capabilities. Our annual production capability is export 8 million of last year.
The company has passed ISO9001: 2008, CE, BV and quality management system certification. Our product are sold well at home and abroad. The main customers are Poland, Spain, Greece, Philippines, Malaysia, Vietnam, Laos, Cambodia, Myanmar, South Africa, Ghana, Nigeria, Zambia, etc.