Basic Info.
After-sales Service
Oversea Technical Support
Raw Material
Waste Engine/Motor Oil Plastic Pyrolysis Oil Tire
End Products
Diesel Oil, Waste Gas, Slag
Average out-Put Oil Rate
85%-90%
Operating Pressure
Constant Pressure
Heating Material
Coal, Charcoal, Fuel Gas, Fuel Oil
Material of Reactor
Q245r Boiler Plate
Thickness of Reactor
16mm
Mode of Cooling
Circulating Water Cooling
Space Needed
10m Width , 30-40 M Length
Power Consumption
15 Kw/H
Capacity
2 Ton , 5 Ton , 10 Ton , 30 Ton Per Day
Output Product
Clean Synthetic Diesel Oil
Transport Package
Wood Box
Specification
2000mm*6000mm
Product Description
Low Sulphur Waste Black Oil Recycling To Diesel Refinery MachineProduct Description
Waste engine oil /pyrolysis oil can be refined into valuable diesel oil through catalytic cracking and high temperature distillation technology. It is a method of separating mixtures based on differences in volatilities of components in a boiling liquid mixture. After being distilled by the distillation plant, the oil may have dark color with bad smell, then we suggest to deep purify the oil, with Jinzhen matched color and smell removal system, you will get clean diesel oil as final products with beautiful light yellow color.
Two products can be obtained from the Used Engine Oil Distillation plant, 80%-85% diesel, 15%-25% asphalt. For the 80-85% diesel oil, you can used it into heavy machinery, generator, and boiler. For the 15%-25% asphalt, could be used for paving, or directly sold to asphalt refineries for further refining.Product Parameters
Product | Waste Black Oil Recycling To Diesel Refinery Machine |
Reactor Size | 2800*6000mm , 2000mm*6000mm, 1500mm*3000mm |
Capacity | 2 ton , 5 ton , 10 ton , 30 ton per day |
Weight | various by different capacity |
Machine landing area | 10m Width , 30-40 m Length. |
Operators | 2 workers enough per shift , 3 shifts per day |
Suitable Raw material | tyre oil , plastic oil , furnace oil , crude oil , used engine oil ,dirty black oil etc. |
Output product | Clean Synthetic diesel oil |
Certification | CE , ISO ,oil report ,BV ,SUV ,11 patents, Emission report |
Main parts | Distillation reactor , distillation column , condensers , oil tanks , oil pumps , dedusters , safety devices .color and smell removal system. |
Machine structure | Horizontal type |
Power consumption | 15 KW/H |
Negative pressure distillation process
1),Waste engine oil Pre-processing
Settling tank. Put waste engine oil into the settling tank, separate the water first,then go through the 200 mesh filter to remove those impurities such as solid and suspended solid.
2),High temperature flocculation to neutralize the tops
Reboiler. Pump the waste oil that have been pro-processed into the reboiler,in the condition of vacuum catalyzing and heat-exchanging to raise the temperature to 310ºC to 320 ºC
3),Distillation by using vacuum film evaporator
After the temperature raised to 310ºC to 320 ºC through reboiler,the oil will be absorbed into the first level taber type film evaporator(vacuum degree -0.096--0.098MPa),and can generate a flash vaporization distillation process,gasifying to distill the light oil components,the first level oil come out.
Those pre-processed oil that can not be flash gasified distillation,will be equably distributed to the upper of vacuum evaporation surface in the effort of the evaporator distributor.Then goes to the second level taper type vacuum film evaporator.When the temperature of evaporation surface reach 375 ºC--385ºC,vacuum degree(-0.096--0.098),the second level flash evaporation gasifying process begins.By gasifying and distilling the light base oil components,the second level oil come out.
The other oil that failed to be gasified and distilled will go into the third level taper type vacuum film evaporator.When the temperature of evaporation surface reach 430 ºC--450ºC,vacuum degree(-0.096--0.098),the third level flash evaporation gasifying process begins.By gasifying and distilling the heavy base oil components,the third level oil come out.
Those heavy residue oil(asphaltene,colloid) that by no means cannot be gasified and distilled,in the end will produce a little waste materials(1%-3%) into the receiver tank,then be discharged.
4),Refining (Distillation sites)
The first level oil ,second level oil,third level oil that come out through the vacuum film evaporator,will go through the rotating wire mesh demister/skimmer(on top of the evaporator),to remove and purify the heavy residue oil foam drops.Those more purifier oil goes into the distillation tower to divide;According to the amount ,the receiver oil goes into the high temperature vacuum clay adsorption to refine.
The after refining base oil will go into their own storage tank after filtering and cooling down(temperature 50ºC--60ºC)Technical Advantage
Safety
Safety is the most important factor in the whole process. We had successfully researched some safety devices which ensure Waste Tire Pyrolysis Oil Distillation plant work safely.
1. Safety valves, alarming device and the pressure gauge etc.
2. We also have oil-water separator which can stop the oil gas recycle to the reactor, which could avoid the accident.
3. High degree of automation: feed the waste oil, crude oil automatically, to pump oil automatically.
Energy saving
1. Well sealing for heating system, no gas leak and saving fuel.
2. Continuous feeding with automatic feeder, no gas leak.
3. Recycling of exhaust gas and scientific fire channel design can save energy and thereby reducing costs.
Environmental friendly- The whole process is all sealed, won't release any gas harmful to human and environment.
- Well water dedusting system can avoid black smoke.
We have got ISO9001 and ISO14001 Certifications. And also our products are equipped with CE Certification that we have the rights to export our waste oil recycling machine to European. We also have got SGS certificate for our pyrolysis oil products you can check the oil quality features from the analysis and chose the right market for the end products.
we use one 40'FR container to load the reactor, and use the 40'HQ containers to load the cooling device, dedust device and some small parts. The reacor is about 9200m *33400mm*31700mm. It is doable to take 40FR. It is over width and over height. And Our integrity cooling device is designed to meet 40HQ size and it is easy to ship and move the site place.After Sales Service
1.Engineers with over ten years' waste to oil recycling experience will be dispatched to your place to provide technical service in guiding plant installation, plant commissioning as well as worker training.
2.We all know that good plant design and quality are essential, and good installation and training service are as important as or even more important than good plant design and quality. It is very dangerous if clients can not install or run the plant properly.
3.So, after plant installation finishes, our engineers are required to help you run the plant for at least 15 batches, enabling your workers to master all the operating skills needed and then operate the plant on their own.
Address:
No. 49, East Jinshui Road, Zhengzhou, Henan, China
Business Type:
Trading Company
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9000, ISO 14001, IATF16949
Company Introduction:
Henan Jinzhen Industry Co., Ltd. is professional waste tyre recycling machine and steam boiler supplier in China, who is specializing in the research of waste tyre oil pyrolysis plant, scrap tire to oil pyrolysis machine, waste plastic pyrolysis plant, rubber pyrolysis machine, waste oil distillation machine, pyrolysis oil distillation plant, used oil to diesel machine, waste oil to diesel machine, steam boiler, thermal oil boiler. It will make waste rubber, waste plastics and waste oil as raw materials to produce fuel oil and diesel.
Our company was established in 2019, and our factory have many years of history in the machinery industry. Located near Qingdao port, we enjoy convenient water, land transportation. The factory is located in Weibin District, Xinxiang City, Henan Province, China. Factory covers 12, 000 square meters. It has a comprehensive strength of product development, manufacturing and sales.
Jinzhen Machinery employs more than 125 workers; Through the efforts of our entire staff, we have become a B machinery manufacturer. We have continuously tried to improve product quality, introducing German and Japanese technology. Moreover, we use top-of-the-line German ultra wear-resistant paint, giving our company good technical capabilities. Our annual production capability is export 8 million of last year.
The company has passed ISO9001: 2008, CE, BV and quality management system certification. Our product are sold well at home and abroad. The main customers are Poland, Spain, Greece, Philippines, Malaysia, Vietnam, Laos, Cambodia, Myanmar, South Africa, Ghana, Nigeria, Zambia, etc.