Waste Tyre Pyrolysis to Diesel Fuel Oil Production Line
| US$5,000.00 - 45,000.00 | 1 Set (MOQ) |
Henan Jinzhen Industry Co., Ltd.
Henan, China
Last Login Date:
Aug 17, 2025
Main Products:
Waste Tyre Pyrolysis Plant, Scrap Tyre Pyrolysis Machine, Waste Oil to Diesel Distallation Plant, Used Oil to Diesel Machine, Wood Steam Boiler, Coal Steam Boiler, Oil Steam Boiler, Gas Steam Boiler, Waste Tyre Recycling Machine
Product Description
Company Info
Basic Info.
Product Description
What is Batch Pyrolysis Machine?Batch pyrolysis machine is a device that puts puts waste tires or waste plastics in a closed container, heats and cracks them at a certain temperature and pressure to produce liquid oil, non-condensable combustible gas and solid products. Because the working pattern of it is for batches comparing with the continuous pyrolysis plant which can work constantly. Besides, it covers less area and has lower energy consumption. The daily handling capacity is also small.
Raw Materials1. Waste tires: used motor tires, bicycle tires, car tires, OTR tires
2. Waste plastic: used cable skin, waste sole, used PE/PC/PP/PSABSPVC/PET, unclassified rubbers, industrial/household/medical garbage;
3. Oil sludge: the ground sludge, tank bottom sludge, the oily sludge, etc;
4. Aluminium-plastic solid waste: Waste aluminum foil, aluminum composite panels, aluminum composite materials, used car parts aluminum waste, etc.
Fuel oil is widely used in marine boiler fuels, furnace fuels, metallurgical furnaces, and other industrial furnace fuels. According to use, fuel oil can be divided into marine fuel oil, furnace fuel oil and other fuel oils.
2. Carbon black
Used for briquetting buring, or refined, which can be used as a new tire, rubber soles, pigment manufacturing materials.
3. Steel wire
It is mainly used for sold as scrap or remelting.
4. Aluminum ingots
5. Combustible gas
It will be recycled by the equipment again, used for the heating material of the reactor, and it will save energy and reduce emissions.
The input raw material and their different oil yield
Approx oil yield rate of different raw material | |||
PE/ldpe/hdpe | 50%-75% | House garbage | 35%-50% |
PP | 50%-75% | Plastic cable | 80% |
PS | 50%-75% | Plastic bag | 50% |
Leftovers of paper | Wet 15-20%, dry 60% | Submarine cable | 75% |
ABS | 40% | Rubber cable | 35% |
1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The oil gas will be cooled by condenser to liquid oil then collected by oil tank.
3. The exhaust gas which can not be cooled to liquid oil will be recycled to heat the reactor. Smoke produced during processing can achieve national emission standard through dual desulfurization and dusting removal device.
4. After oil producing finished, give 3 hours for cooling the reactor,after that carbon black will be discharged automatically.
Product Name | Waste Tyre Pyrolysis Machine | ||
Capacity | 5TPD, 6TPD, 8TPD, 10TPD, 12TPD, 15TPD | ||
Reactor Material | Q345R, Alloy Steel, Stainless Steel | ||
Reactor Thickness | 16.45mm, 18.45mm | ||
Total Weight | 30-40 tons (Varies by Design and Capacity) | ||
Working Power | 15-30KW(Varies by Design and Capacity) | ||
Labor Qty Require | 2-4 Persons for per set machine, more machine, fewer labors | ||
Processing Time | Feeding 2 Hours, Processing 8-9 hours, Carbon Black and Steel Wire Discharging 1.5 hours. (Take 12TPD capacity as example) | ||
Application Material | Waste Tyre, Waste Rubber, Waste Plastic, Waste Oil Sludge, Waste Aluminum Foil, Waste Cable, Waste Leather, Waste Acrylic(PMMA),etc... | ||
Heating Fuel | Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc... | ||
a) Safety
1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or negative pressure.
3) Temperature monitoring device to avoid excessive working temperature.
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid catching fire.
b) Environmental protection
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.
2) The syngas that can not be liquified to fuel oil will back to the furnace for burning.
c) Energy Saving
1) The whole reactor can be heated, so the raw material can be fully pyrolysised
2) Fire road is designed as spiral, fuel shall be fully burned
3) Need no circulating water, save electricity power
4) Special design for gas separate to seep up pyrolysis process
Profit Analysis for Waste Tire Pyrolysis Plant
(Take Mexico for example) (per day) | |||
Cost | |||
Item | Quantity | Unit Price(USD) | Total(USD) |
Used tyre | 10Ton | 42 | 420 |
Fuel | 0.4T Coal | 70 | 28 |
Electric | 250kw | 0.2 | 50 |
Salary for worker | 4 workers | 25/person | 100 |
Total cost | 590USD | ||
Return | |||
Item | Quantity | Unit price (USD) | Total (USD) |
Crude oil | 4.5Ton | 550 | 2475 |
Carbon black | 3Ton | 20 | 60 |
Steel wire | 1.5Ton | 192 | 288 |
Total return | 2823 | ||
Gross profit / Day | 2233 | ||
Gross profit / Month | 2233USD*25=55,825USD | ||
Gross profit / Year | 55,825USD*12=669,900USD | ||
Q1: What kind of raw material can be used?
waste tyres/rubbers/ shoe soles/ inner tube / cable husk/ bicycle tyre/motorcycle tyre; PP,PE,PVC,PMMA plastic, paper mixture from paper mills and all kinds of waste nylon products
Q2: What are the end products?
If your raw material is tyres, end products are fuel oil, carbon black,steel wire and waste gas; if your raw material is rubber or plastics, then end products are fuel oil, carbon black and waste gas
Q3: What's the fuel of waste plastic pyrolysis plant?
The fuel can be coal, charcoal, firewood, fuel oil, heavy oil and natural gas
Q4: What's the covering area of one set of 5-10 ton capacity pyrolysis plant?
The equipment covers 30 square meters(length20m*width15m). Besides raw material and end products storage areas,you also need to prepare workers' resting room and simple office, so totally 600-800 square meters land will be better
Q5: How many workers needed to operate the tyre pyrolysis plant?
3-4 workers are enough for one set of pyrolysis plant. If you use auto-feeder and auto-discharging system, then 2 workers are ok
Q6: How about the installation?
We will provide the foundation drawings to you after the deal is done and send technical engineer to guide the installation, the commissioning and workers training on your working site
Q7: What about the usage of the oil extracted with this waste tire pyrolysis machine?
The oil from tyres or plastics is mixed oil. It is a good quality furnace oil, used as heating oil.It can be used for some large boilers, like iron and steel plant, bricks factory, cement factory,glass plant and etc
