Basic Info.
After-sales Service
Video Technical Support, Online Support
Product
Waste Tire Pyrolysis Plant
Raw Materials
Waste Tyre, Plastic, Rubber
Output
45% Fuel Oil, 30% Carbon Black, 10% Steel Wire, 10
Reactor Material
Q245r /Q345r Steel Boiler Plate
Land Area
250-300 Square Meters(L*W*H= 25-30m*10m*6m)
Processing Time and Power
10-24 Hours. Averagely 12kw/H
Usage
Waste Rubber Tire Recycling Machinery
Reactor Thickness
14/16mm
Processing Time
Loading 2 Hours, Processing 8 Hours, Discharge Car
Transport Package
Export Standard Package
Specification
1800*6000mm 5ton/day
Product Description
5ton Small Waste Tires Plastics Recycling To Oil PlantProduct Description
waste tyre to oil pyrolysis plant adopt the latest pyrolysis technology. It can process the waste tyres, waste plastics, Aluminum plasticcomposite material with high temperature in a oxygen-free condition.
Through the pyrolysis process, you can get fuel oil, carbon black, steel wire, combustible gas or aluminum ingots from these rawmaterials. The whole process is safe and environmentally friendly. Our pyrolysis plant have two types: continuous and batch. Fordetails, please contact our professional project manager for consultation.
Input raw mateiral
The waste pyrolysis plant can process various kinds of waste plastic including pp , pe , ps , abs , rubber products ,tires to fuel oil , carbon black , steel wire.
Final product and application
Final product of tire:40% tire oil,35% carbon black; 12-15% steel wire,7-10% pyro-gas. Tyre oil is also called fuel oil, canbe directly sold (they are also used for processing or used for boiler combustion, bath center, restaurants, burning fuelssuch as floor brick) or deep processing into organic solvent with refining equipment and automotive fuel, etc. Carbon blackcan be directly as a fuel sales, also can use carbon black refining processing equipment, this equipment has two kinds ofmodels, a kind of model can be processed to 300-1000 purpose, end products can do tire rubber or filling material, a kind of model can be processed to 1000-2500 purpose, end products can do industrial carbon black, printing ink, etc. Plastic oil,fuel oil, also called direct sales or used as fuel.Plastic quality of carbon black a little almost used as fuel.
Tyre To Oil Recycling Pyrolysis Process
1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The oil gas will be cooled by condenser to liquid oil then collected by oil tank.
3. The exhaust gas which can not be cooled to liquid oil will be recycled to heat the reactor. Smoke produced during processing can achieve national emission standard through dual desulfurization and dusting removal device.
4. After oil producing finished , give 3 hours for cooling the reactor,after that carbon black will be discharged automatically.
Product Parameters
Raw material | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic |
Daily Handling capacity | 5 tons | 8 tons | 10 tons | 12 tons |
Working pressure | Normal pressure | Normal pressure | Normal pressure | Normal pressure |
Main engine rotating speed | 0.4R /min | 0.4R /min | 0.4R /min | 0.4R /min |
Power | 15KWH | 15KWH | 15KWH | 15KWH |
Cooling Mode | Water | Water | Water | Water |
Floor Area | 200m2 | 250m2 | 300m2 | 300m2 |
Heating Mode | Direct | Direct | Direct | Direct |
Oil Yield | 45%-50% | 45%-50% | 45%-50% | 45%-50% |
Noise dB (A) | <=85 | <=85 | <=85 | <=85 |
Machine dimension(mm) | D2200*L5000 | D2200*L6600 | D2600*L6600 | D2800*L6600 |
Working Mode | Intermittence | Intermittence | Intermittence | Intermittence |
Technical Advantage
Security:
1. Adopting automatic submerged-arc welding technology and all of the weldings will be detected by the ultrasonic nondestructive testing method.
2.Vacuum system ensures the whole line working well. temperature guages ,pressure guages ,auto alarm etc. to ensure the safety.
Environmental protection
1) The flue gas and sulphur will be purified and cooled by dust and sulphur removal device.
2) The procedure to remove carbon black is working under closed situation to avoid pollution.
3) The syngas will be recycled to the furnace for second burning ,avoid pollution.
Long service life
1. High temperature and pressure resistant raw material Q245R boiler plate with 16mm/18mm.
2. All cutting, rolling and welding works are finished by automatic machines.
Energy saving
1. Well sealing for heating system, no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating.
Detailed Photos
FAQ
Q1: What kind of raw material can be used?
waste tyres/ rubbers/ shoe soles/ inner tube / cable husk/ bicycle tyre/ motorcycle tyre; PP,PE,PVC,PMMA plastic, paper mixture from paper mills and all kinds of waste nylon products
Q2: What are the end products?
If your raw material is tyres, end products are fuel oil, carbon black,steel wire and waste gas; if your raw material is rubber or plastics, then end products are fuel oil, carbon black and waste gas
Q3: What's the fuel of pyrolysis plant?
The fuel can be coal, charcoal, firewood, fuel oil, heavy oil and natural gas
Q4: What's the covering area of one set of 5-10 ton capacity pyrolysis plant?
The equipment covers 30 square meters(length20m*width15m). Besides raw material and end products storage areas,you also need to prepare workers' resting room and simple office, so totally 600-800 square meters land will be better
Q5: How many workers needed to operate the plant?
3-4 workers are enough for one set of pyrolysis plant. If you use auto-feeder and auto-discharging system, then 2 workers are ok
Q6: How about the installation?
We will provide the foundation drawings to you after the deal is done and send technical engineer to guide the installation, the commissioning and workers training on your working site
Q7: What about the usage of the oil extracted with this plant?
The oil from tyres or plastics is mixed oil. It is a good quality furnace oil, used as heating oil.It can be used for some large boilers, like iron and steel plant, bricks factory, cement factory,glass plant and etc.
Address:
No. 49, East Jinshui Road, Zhengzhou, Henan, China
Business Type:
Trading Company
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9000, ISO 14001, IATF16949
Company Introduction:
Henan Jinzhen Industry Co., Ltd. is professional waste tyre recycling machine and steam boiler supplier in China, who is specializing in the research of waste tyre oil pyrolysis plant, scrap tire to oil pyrolysis machine, waste plastic pyrolysis plant, rubber pyrolysis machine, waste oil distillation machine, pyrolysis oil distillation plant, used oil to diesel machine, waste oil to diesel machine, steam boiler, thermal oil boiler. It will make waste rubber, waste plastics and waste oil as raw materials to produce fuel oil and diesel.
Our company was established in 2019, and our factory have many years of history in the machinery industry. Located near Qingdao port, we enjoy convenient water, land transportation. The factory is located in Weibin District, Xinxiang City, Henan Province, China. Factory covers 12, 000 square meters. It has a comprehensive strength of product development, manufacturing and sales.
Jinzhen Machinery employs more than 125 workers; Through the efforts of our entire staff, we have become a B machinery manufacturer. We have continuously tried to improve product quality, introducing German and Japanese technology. Moreover, we use top-of-the-line German ultra wear-resistant paint, giving our company good technical capabilities. Our annual production capability is export 8 million of last year.
The company has passed ISO9001: 2008, CE, BV and quality management system certification. Our product are sold well at home and abroad. The main customers are Poland, Spain, Greece, Philippines, Malaysia, Vietnam, Laos, Cambodia, Myanmar, South Africa, Ghana, Nigeria, Zambia, etc.