Basic Info.
Model NO.
5Ton 10Ton 15Ton
After-sales Service
Video Technical Support, Online Support
Product
Waste Tire Pyrolysis Plant
Raw Materials
Waste Tyre, Plastic, Rubber
Output
45% Fuel Oil, 30% Carbon Black, 10% Steel Wire, 10
Reactor Material
Q245r /Q345r Steel Boiler Plate
Land Area
250-300 Square Meters(L*W*H= 25-30m*10m*6m)
Processing Time and Power
10-24 Hours. Averagely 20kw/H
Usage
Waste Rubber Tire Recycling Machinery
Reactor Thickness
16/18mm
Processing Time
Loading 2 Hours, Processing 8 Hours, Discharge Car
Transport Package
Export Standard Package
Specification
2200*6000mm 10ton/day
Product Description
5Ton 10Ton 15Ton Scrap Tire Plastic Pyrolysis Plant For Fuel OilProduct Description
Waste tire/plastic pyrolysis plant for fuel oil is a new type of tyre oil treatment machine researched by our company through many times of experiment combined with the actual situation. The whole treating process is going under low temperature. It can effectively remove the tiny particles and Colloidal matter in the tyre oil, and meanwhile it can remove the odour of the oil, and finally makes the oil color looks clean and transparent and improve the economic value. It features high recycling rate, low costs of energy consumption, good oil processing ability. It is suitable for purification of tyre pyrolysis oil.
Raw Materials
Scrap tires/rubber : One of the main components of tires is rubber. Various scrap tires and rubber materials can be used in oil production, rubber cable jackets, rubber soles and all other types of rubber sheets or carpets. For example, the oil yield of large car tires, truck tires, and engineering vehicle tires is 45%-52%; the oil yield of small car tires, motorcycles, and bicycle tires is 35%-40%; The oil rate is about 35%; the oil rate of various rubber sheets or carpets is 30%; the oil rate of unclassified rubber is about 35%.
Waste plastics: With the exception of PVC and PET, almost all other plastics can be pyrolyzed to make oil. For example, the oil yield of pure PP, PE, PS can reach more than 90%; the oil yield of ABS is more than 40%; the oil yield of pure white plastic sheet is about 70%; the oil yield of instant noodle packaging bags is 40%; The oil rate is 20%; the oil yield of wet papermaking waste is 15%-20%; the oil yield of dry papermaking waste is 50%; the oil content of plastic household waste is 30%-50%; pure plastic cable sheath The oil yield is 80%; the oil yield of pure plastic bags is 30%.
Sludge: There are bottom sludge, tank bottom sludge, refinery sludge, crude oil sludge, petroleum sludge, engine sludge, etc. The oil content of different sludge materials determines the oil yield.
The End Products After Pyrolysis
Item | Percentage | Usage |
Fuel Oil | 40-45% | 1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2. used for heavy oil generators to get electricity 3. used for distillation. |
Crude Carbon Black | About 35% | 1. used for construction bricks or make into briquette; 2. deep-processed to N330, N660, N774 or color carbon black. |
Steel | 12-15% | Sold or reprocessing |
Sync Gas | About 5% | 1. recycled and used during process as fuel. 2. compressed into liquid gas, used as fuel or to generate electricity |
Working process of waste tyre pyrolysis machine
Feeding Of Used Tires (2.5 Hours) :Put the raw material into the pyrolysis reactor . We offers auto feeder machine to help feeding , saving time and labour. As long as the size of the tire is not larger than 1.4 meters, the tire can be directly put into the reactor. If they are larger OTR tires, we supply tire cutting machine.
Starts Heating (2 Hours) :When feeding is finished, closes the feeding port then ignites the heating system. The internal
temperature goes up slowly in the first 2 hours.
Oil Production (10 Hours): Used tires break down into gas state and solid state under pyrolysis reaction. The gas state enters condensing system, gets liquified and becomes liquid fuel. The oil production process lasts 10 hours. The solid state that is carbon black and steel wire stays inside pyrolysis reactor waiting for discharging.
Cooling Down (3 Hours):When oil production is finished, leaves the machine to cool down for 3 hours before discharging.
Discharging Carbon Black and steel wire ( 3 Hours): Discharges carbon black from reactor by U-shape conveyor. It takes around 2.5 hours. Discharges steel wire mass from reactor by winch. It takes around 30 minutes.
Product Parameters
Capacity | 5 t/d | 8 t/d | 10 t/d | 15 t/d | 30-50 t/d |
Working Type | Batch | Batch | Batch | Batch | Continuous |
Reactor size(m) | D2.2*L5.5 | D2.6*L6.6 | D2.8*L6.6 | D2.8*L8.1 | D1.2*L24 |
Reactor material | Q245R | Q245R | Q245R | Q245R | 310S stainless steel |
Power | 29.4KW | 29.4KW | 32KW | 34KW | 100KW |
Heating Fuel | Pyrolysis oil /coal/ wood/natural gas ( if you use fuel oil gas heating material , then the oil burners are required |
Burners | 3*300,000 kcal | 3*300,000 kcal | 3*300,000 kcal | 4*300,000 kcal | 12*30000kcal |
Working pressure | Normal | Normal | Normal | Normal | Normal |
Landing Area | 200m2 | 250m2 | 300m2 | 350m2 | 700m2 |
Technical Advantage
1. High Oil Yield. Generally speaking, the oil yield of rate our tyre to oil plant can reach 45%-50% for the big waste tyres. For the small waste tyres, the oil yield rate can be 35%-40%. The oil yield rate may be the most important factor when you choose a waste tyre pyrolysis oil plant. In addition, ou plant uses the rotary condenser, which can promote oil yield and make it convenient to maintain the plant.
2. Longer service life. The new heating structure is unique in the market, which combines the advantage of directly heating and hot-wind heating. Thus the new hating system can increases heating speed and prolong the service life of the plant. At the same time , it can aslo improve production efficiency and reduce production cost.
3. Safety guarantee. The whole tyre to oil pyrolysis process needs high temperature. Thanks to the casing outside of reactor, the high temperature will not cause harm to the people around the plant.Detailed Photos
FAQ Q1: What kind of raw material can be used?
waste tyres/ rubbers/ shoe soles/ inner tube / cable husk/ bicycle tyre/ motorcycle tyre; PP,PE,PVC,PMMA plastic, paper mixture from paper mills and all kinds of waste nylon products
Q2: What are the end products?
If your raw material is tyres, end products are fuel oil, carbon black,steel wire and waste gas; if your raw material is rubber or plastics, then end products are fuel oil, carbon black and waste gas
Q3: What's the fuel of pyrolysis plant?
The fuel can be coal, charcoal, firewood, fuel oil, heavy oil and natural gas
Q4: What's the covering area of one set of 5-10 ton capacity pyrolysis plant?
The equipment covers 30 square meters(length20m*width15m). Besides raw material and end products storage areas,you also need to prepare workers' resting room and simple office, so totally 600-800 square meters land will be better
Q5: How many workers needed to operate the plant?
3-4 workers are enough for one set of pyrolysis plant. If you use auto-feeder and auto-discharging system, then 2 workers are ok
Q6: How about the installation?
We will provide the foundation drawings to you after the deal is done and send technical engineer to guide the installation, the commissioning and workers training on your working site
Q7: What about the usage of the oil extracted with this plant?
The oil from tyres or plastics is mixed oil. It is a good quality furnace oil, used as heating oil.It can be used for some large boilers, like iron and steel plant, bricks factory, cement factory,glass plant and etc.
Address:
No. 49, East Jinshui Road, Zhengzhou, Henan, China
Business Type:
Trading Company
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9000, ISO 14001, IATF16949
Company Introduction:
Henan Jinzhen Industry Co., Ltd. is professional waste tyre recycling machine and steam boiler supplier in China, who is specializing in the research of waste tyre oil pyrolysis plant, scrap tire to oil pyrolysis machine, waste plastic pyrolysis plant, rubber pyrolysis machine, waste oil distillation machine, pyrolysis oil distillation plant, used oil to diesel machine, waste oil to diesel machine, steam boiler, thermal oil boiler. It will make waste rubber, waste plastics and waste oil as raw materials to produce fuel oil and diesel.
Our company was established in 2019, and our factory have many years of history in the machinery industry. Located near Qingdao port, we enjoy convenient water, land transportation. The factory is located in Weibin District, Xinxiang City, Henan Province, China. Factory covers 12, 000 square meters. It has a comprehensive strength of product development, manufacturing and sales.
Jinzhen Machinery employs more than 125 workers; Through the efforts of our entire staff, we have become a B machinery manufacturer. We have continuously tried to improve product quality, introducing German and Japanese technology. Moreover, we use top-of-the-line German ultra wear-resistant paint, giving our company good technical capabilities. Our annual production capability is export 8 million of last year.
The company has passed ISO9001: 2008, CE, BV and quality management system certification. Our product are sold well at home and abroad. The main customers are Poland, Spain, Greece, Philippines, Malaysia, Vietnam, Laos, Cambodia, Myanmar, South Africa, Ghana, Nigeria, Zambia, etc.