Basic Info.
Model NO.
10TPD, 12TPD, 15TPD
After-sales Service
Video Technical Support, Online Support
Product
Waste Tire Pyrolysis Plant
Processing Capacity
5tpd, 6tpd, 8tpd, 10tpd, 12tpd, 15tpd, 20tpd
Raw Materials
Waste Tyre, Plastic, Rubber
Output
45% Fuel Oil, 30% Carbon Black, 10% Steel Wire, 10
Reactor Material
Q345r, Alloy Steel, Stainless Steel
Land Area
250-300 Square Meters
Processing Time and Power
10-24 Hours. Averagely 20kw/H
Usage
Waste Rubber Tire Recycling Machinery
Reactor Thickness
16/18mm
Processing Time
2-4 Persons for Per Set Machine
Transport Package
Export Standard Package
Specification
2000*6000mm 10ton/day
Product Description
Ship Oil Heavy Oil Furnance Oil Sludge Oil Recycling EquipmentProduct Description
Oil sludge usually comes from
1.Crude oil extraction - the oil sludge produced of crude oil extraction mainly comes from the surface treatment system, this kind of oil sludge generally has the characteristics of high oil content , high viscosity , fine particles and difficult to dehydrate.
2.Oil field gathering and transportation- mainly from the transfer station , the joint station of the tank , setting tank , sewage tank , grease trail mud , refinery oil treatment facilities , light hydrocarbon processing plant , natural gas purification device , etc.
3.Refinery wastewater treatment plant
4.Steel Smelting
5.Shipbuilding ship rapair
Oil sludge is usually composed of oil-in-water, water in oil and suspended solids consisting of a stabe suspension of emulsion system, poor dehydration effect , sludge composition and physical water quality and other factors , the difference is large , the treatent is difficult , the oil content is different , some have the value of recycling , and the oil sludge and PAHS heavy metal and other harmful substances , the environmental also has radioactive pollution.
Jinzhen Machinery products environmental and energy saving oil sludge pyrolysis equipment , the sludge into the cracking reactor through the feeder ,through different physical temperature to achieve water , oil and gas slag separation, oil and gas through the cooling system to achieve recycling ,waste emissions to meet the country standard.
The pyrolysis reactor that process oil sludge/oil based mud is little different from the tyre /plastic pyrolysis machine , because the oil sludge is sticky so it is easily to get coking , so we adopt special anti-coking device for the oil sludge pyrolysis machine.
Working process of Oil Sludge Oil Recycling Equipment
Feeding Of Used Tires (2.5 Hours) :Put the raw material into the pyrolysis reactor . Jinzhen Machine offers auto feeder machine to help feeding , saving time and labour. As long as the size of the tire is not larger than 1.4 meters, the tire can be directly put into the reactor. If they are larger OTR tires, we supply tire cutting machine.
Starts Heating (2 Hours) :When feeding is finished, closes the feeding port then ignites the heating system. The internal temperature goes up slowly in the first 2 hours.
Oil Production (10 Hours): Used tires break down into gas state and solid state under pyrolysis reaction. The gas state enters condensing system, gets liquified and becomes liquid fuel. The oil production process lasts 10 hours. The solid state that is carbon black and steel wire stays inside pyrolysis reactor waiting for discharging.
Cooling Down (3 Hours):When oil production is finished, leaves the machine to cool down for 3 hours before discharging.
Discharging Carbon Black and steel wire ( 3 Hours): Discharges carbon black from reactor by U-shape conveyor. It takes around 2.5 hours. Discharges steel wire mass from reactor by winch. It takes around 30 minutes.
The End Products After Pyrolysis
| | | |
| | | * Sell directly.
* Further refining to get standard diesel and gasoline
* Use as fuel for heating pyrolysis machine or distillation machine. |
| | | * Sell directly.
* Further Refine carbon via carbon black refining machine.
* Make pellet via carbon pellet maker. |
| | | * Sell directly.
* Make steel bloom by hydraulic press-packing. |
| | | * Recycle as fuel through gas burner system(we supply gas burner for free).
* Extra gas also can be storage as fuel for other heating. |
Product Parameters
| Waste Plastic Pyrolysis To Fuel Oil Equipment |
| 5TPD, 6TPD, 8TPD, 10TPD, 12TPD, 15TPD,50TPD |
| Q345R, Alloy Steel, Stainless Steel |
| 16.45mm, 18.45mm |
| 30-40 tons (Varies by Design and Capacity) |
| 15-30KW(Varies by Design and Capacity) |
| 2-4 Persons for per set machine, more machine, fewer labors |
| Feeding 2 Hours, Processing 8-9 hours, Carbon Black and Steel Wire Discharging 1.5 hours. (Take 12TPD capacity as example) |
| Waste Tyre, Waste Rubber, Waste Plastic, Waste Oil Sludge, Waste Aluminum Foil, Waste Cable, Waste Leather, Waste Acrylic(PMMA),etc... |
| Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc... |
Technical Advantage
Safety
1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
2. Professional heating treatment and x-ray detection chamber are especially for welding.
3. Vacuum system will prevent oil gas from going back to reactor and causing accident.
4. Professional thermometer, pressure gauge and safety valve.
5. It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and safe gas gun.Before burning, we should ensure the safety of production.
Environment friendly
1.Well water dedusting system can avoid black smoke.
2.The waste gas will be recycled for heating reactor, no gas pollution
3.Every junction of the reactor is in good sealing situation with professional sealing material.
3. The service life of the reactor will be 8 -10 years
Energy saving
1. Well sealing for heating system , no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating .
3.Vacuum device can make reactor work in a negative pressure state,decreasing the pyrolysis tempreture
Long service life
1.Material: Q245R special steel plate ,thickness 16mm.
2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
Detailed Photos
FAQ
FAQ
Q1: What kind of raw material can be used?
waste tyres/ rubbers/ shoe soles/ inner tube / cable husk/ bicycle tyre/ motorcycle tyre; PP,PE,PVC,PMMA plastic, paper mixture from paper mills and all kinds of waste nylon products
Q2: What are the end products?
If your raw material is tyres, end products are fuel oil, carbon black,steel wire and waste gas; if your raw material is rubber or plastics, then end products are fuel oil, carbon black and waste gas
Q3: What's the fuel of pyrolysis plant?
The fuel can be coal, charcoal, firewood, fuel oil, heavy oil and natural gas
Q4: What's the covering area of one set of 5-10 ton capacity pyrolysis plant?
The equipment covers 30 square meters(length20m*width15m). Besides raw material and end products storage areas,you also need to prepare workers' resting room and simple office, so totally 600-800 square meters land will be better
Q5: How many workers needed to operate the plant?
3-4 workers are enough for one set of pyrolysis plant. If you use auto-feeder and auto-discharging system, then 2 workers are ok
Q6: How about the installation?
We will provide the foundation drawings to you after the deal is done and send technical engineer to guide the installation, the commissioning and workers training on your working site
Q7: What about the usage of the oil extracted with this plant?
The oil from tyres or plastics is mixed oil. It is a good quality furnace oil, used as heating oil.It can be used for some large boilers, like iron and steel plant, bricks factory, cement factory,glass plant and etc.
Address:
No. 49, East Jinshui Road, Zhengzhou, Henan, China
Business Type:
Trading Company
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9000, ISO 14001, IATF16949
Company Introduction:
Henan Jinzhen Industry Co., Ltd. is professional waste tyre recycling machine and steam boiler supplier in China, who is specializing in the research of waste tyre oil pyrolysis plant, scrap tire to oil pyrolysis machine, waste plastic pyrolysis plant, rubber pyrolysis machine, waste oil distillation machine, pyrolysis oil distillation plant, used oil to diesel machine, waste oil to diesel machine, steam boiler, thermal oil boiler. It will make waste rubber, waste plastics and waste oil as raw materials to produce fuel oil and diesel.
Our company was established in 2019, and our factory have many years of history in the machinery industry. Located near Qingdao port, we enjoy convenient water, land transportation. The factory is located in Weibin District, Xinxiang City, Henan Province, China. Factory covers 12, 000 square meters. It has a comprehensive strength of product development, manufacturing and sales.
Jinzhen Machinery employs more than 125 workers; Through the efforts of our entire staff, we have become a B machinery manufacturer. We have continuously tried to improve product quality, introducing German and Japanese technology. Moreover, we use top-of-the-line German ultra wear-resistant paint, giving our company good technical capabilities. Our annual production capability is export 8 million of last year.
The company has passed ISO9001: 2008, CE, BV and quality management system certification. Our product are sold well at home and abroad. The main customers are Poland, Spain, Greece, Philippines, Malaysia, Vietnam, Laos, Cambodia, Myanmar, South Africa, Ghana, Nigeria, Zambia, etc.
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